Design Plan

As I said in the Intro, I was going to use a T3-C as my base but have decided to build from scratch. This will be a "living document" so I'll add to it as I think of more stuff.

Design considerations:

1. COST:
•  Since I have free siding and was planning to upgrade the axle and springs anyway, starting from scratch will only add less than $150 to the cost.
2. WEIGHT:
• empty weight under 750 lbs.
3. MANEUVERABILITY:
• Width is going to be a function of tire size. I want to run the same tire as the XJ (35x12.5 - 15) so I only need one spare. Since it'll be modeled after the T3-C the tires will be outside the tub wall. So, tube is 39", tires are 24" (12" x 2) and 4" inner clearance (2" each side) for a width of 67".
• Brakes. I've been told brakes are a great idea on the Rubicon.
4. LONG RANGE TRIPS:
• 10 gallon water tank
• refrigerator (Later phase)
• Dual batteries with solar charger
5. Kayak mount for two ridged kayaks.
• Removable cradle over tent and receiver hitch cradle in the rear.

So, here's the plan:

• base frame:  3" x 2" x .120" wall tubing
• draw bar: 3" x 2" x .120" wall tubing
• Skin is 16 gauge
• Lid: 16 gauge sheet, 1"x1" frame and 6" dome.
• Fenders / running board: 2"x1" frame with plate/expanded metal covering.
• Leveling legs: Angled out 45 degrees on corners for wider, more stable stance.
• 2" receiver tube front and rear
• Timbren 2000HD axle-less suspension with wide/tall spindles (p025)
• electric brakes
• 35x12.50 - 15 tires
• Landing gear: Long reach with dual pneumatic wheels for ease of positioning.
• Lightning: LED lights to conserve power.